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Floats in the BHA play a critical role
in protecting the rig from uncontrolled hydrocarbons in the formation. However running into hole (RIH) with a float, or non-return valve (NRV), can be operationally inconvenient. The float will add surge pressure to the formation and also creates a fluid void in the drill pipe that needs periodic top-filling to prevent the pipe from collapsing.

Using the Churchill SFF, one super-major measured 3 hours twenty minutes saved per 10,000 feet RIH.

The Self-Filling Float (SFF) takes a different approach, allowing the operator to select the timing of the float activation. By using the SFF rapid, surge-free RIH can be achieved before activation puts it into a fully protected mode, providing two high quality non return barriers between the rig and the formation.

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Minimise trip time
The SFF will allow the string to self-fill whilst RIH. This saves 30%-50% of the time spent tripping into hole compared to regular floats.


Surge-relief
Formation damage induced by surge pressures can be avoided with the SFF in the open position. If surge is an issue the SFF allows faster RIH before reaching the speed threshold.

Unrestricted shallow-hole MWD testing
Full pumping capability is retained during RIH. Pumping will not prematurely shear out the pins and so there is no restriction on shallow-hole testing at any time.

Easy & Rapid activation - No activation wait times
Approaching activation depth the steel dart is dropped whilst the final few stands are RIH so that it is in place when needed. Watch our movie to see how the dart can be dropped 'early' so there is zero NPT.

Under-Reamer compatible
The Flapper type has a large thru-bore prior to activation, allowing activation balls to be delivered through the SFF into tools below it.

HPHT well durability
Resistant to 350°C (660°F), the SFF uses high quality materials to deliver performance in any environment.

High flow rate performance
Optimised internal geometries and high durability surface finishes mean that pressure loss is minimal and the SFF can handle any anticipated flow rate.

Patents pending - © Copyright Churchill Drilling Tools 2013